What is the environmental performance of the five-axis repeater?

The environmental performance of the five-axis repeater is mainly reflected in the following aspects:

High utilization rate of coatings

Precision spraying control: The control system and high-precision driving device equipped with the five-axis repeater can accurately control the movement trajectory of the spray gun, spray speed and paint output. For example, in the spraying of auto parts, the Angle and position of the spray gun can be accurately adjusted according to the shape and size of the parts, so that the paint is uniformly covered on the surface of the workpiece, reducing the paint waste caused by uneven spraying and improving the utilization rate of the paint.

Multi-axis linkage optimization: the linkage movement of multiple axes enables the spray gun to achieve a more fit spraying on the surface of the complex shape of the workpiece, avoiding the problem of over-spraying due to the inability to reach some parts in the traditional spraying method. Taking solid wood composite board as an example, the five-axis repeater can adjust the movement of the shaft, so that the spray gun can be accurately sprayed on the edge, corner and other parts of the plate, reducing the adhesion of the paint in the non-working area, and further improving the effective utilization rate of the paint.

Reduce paint mist emissions

Closed spraying environment: The five-axis repeater usually works in a relatively closed painting room, equipped with an effective ventilation system and paint mist filtering device. For example, in the design of the water curtain environmental spray room, most of the solid particles in the paint mist can be captured through the adsorption of the water curtain, so that the paint mist content in the discharged gas is large.

Optimized atomization: The spray gun of the five-axis repeater adopts atomization technology, which can atomize the paint into smaller and uniform particles, so that the coating is better attached to the surface of the workpiece, and the production of paint fog is reduced. In the spraying of fine parts such as plastic keys and shells, good atomization not only improves the spraying quality, but also causes environmental pollution from paint fog emissions.

Lower energy consumption

Motor application: The five-axis repeater is mostly driven by energy motors such as servo motors, which have a high energy efficiency ratio and can convert more electrical energy into mechanical energy during operation, which can effectively consume energy compared to the traditional motor drive method. For example, on large-scale production lines that run continuously for long periods of time, five-axis regenerators using motors can significantly reduce power costs.

Intelligent control system energy saving: its intelligent control system can automatically adjust the operating parameters of the equipment according to the actual work situation, such as in the workpiece spraying gap or equipment standby state, automatic down the machine speed or suspend some unnecessary actions, so as to reduce energy waste and improve energy efficiency.

Less noise pollution

High-quality parts selection: In the design and manufacturing process of the five-axis repeating machine, parts with good quality and smooth operation are usually selected, such as high-precision bearings, gears, etc., which produce less noise during operation. At the same time, the overall structural design of the equipment will also take into account the suppression of noise, through reasonable layout and sound insulation measures to reduce the spread of noise.

Frequency conversion speed regulation technology: The use of frequency conversion speed regulation technology can flexibly adjust the speed of the motor according to the actual work needs, avoiding the sharp noise generated by the motor at high speed. In some work environments with high noise requirements, such as factories or indoor production workshops near residential areas, the low noise advantage of the five-axis repeater is more helpful to reduce noise interference to the surrounding environment and personnel.